Press Release, 24 April 2025
rFpro has developed a digital model of a rural road network near the village of Harbury in Warwickshire, UK. The model offers a multi-functional simulation solution for vehicle development, ranging from vehicle dynamics and automated driving, to powertrain and headlight tuning. It has already been adopted by a major UK vehicle manufacturer.
The digital twin spans 17.5km and includes more than 230 buildings, 190 selectable parking locations, 660 drain covers and over 2,000 roadside objects, such as lampposts, road signs, and traffic lights. This creates a highly immersive experience for both human drivers and vehicle sensor systems.
The Harbury model has been created using survey-grade LiDAR data, ensuring a road surface accuracy of 1mm in height, making the model suitable for vehicle dynamics tuning. The virtual route contains typical British B-roads, replicating undulating corners and uneven surfaces. It also includes features such as speed bumps, reflective road studs (commonly known as cat’s eyes), drain covers, potholes, and bridge expansion gaps. These elements ensure that engineers can assess a vehicle’s ride comfort, steering response, and chassis behaviour in a highly accurate and repeatable environment.
In addition to vehicle dynamics development, the model supports ADAS and autonomous vehicle testing with a variety of junctions, roundabouts, and challenging road layouts. The model is delivered with an OpenDrive network – allowing traffic scenarios and edge case tests to be setup inside this rich virtual environment. The Harbury model has been built with integrated ground truth data, which is essential for ADAS system validation testing.
Through rFpro’s fully integrated simulation solution, AV elevate™, the Harbury model can be used to generate highly accurate synthetic training data for machine learning algorithms. Users can randomise or specifically control pedestrians, traffic and parked vehicles, adjusting their type, colour, and even how dirty vehicles are to create varied test scenarios. rFpro also enables full control over environmental conditions, including time of day, weather, and street lighting.
“Subjecting machine learning algorithms to variety is critical to avoid overfitting the perception model,” says Josh Wreford, AV elevate Product Manager at rFpro. “For example, if you only subject a perception model to pedestrians in regular clothing, it will be confused when it comes across a worker in a high-visibility jacket. But this is also true for more granular details such as road markings and signs. We need to include the irregularities and nuances of the real-world, that’s why our digital models are perfectly imperfect.”
For example, although the length, width and spacing of road markings are dictated by regulations, in reality, they vary in size, fade and don’t always meet exact specifications. As a result, the 2,900 road markings in the model, totalling more than 44km of paint lines, have been individually created to accurately replicate the real world.
The Harbury road route model is the latest addition to rFpro’s growing library of more than 190 digital models, which include public road routes, proving grounds, and race circuits.
“It is one of the biggest benefits of using simulation to develop vehicles,” concludes Wreford. “You can conduct tests on the busy streets of Los Angeles, the high-speed autobahns of Germany, undulating country roads of the UK, or even the streets of Monaco, all at the click of a button from the comfort of your own office.”
About rFpro
rFpro, a member of the AB Dynamics Group plc, provides a simulation environment for the automotive and motorsport industries. It is used for the development and testing of autonomous vehicles, ADAS, vehicle dynamics and human factor studies. rFpro’s automotive customers are the world’s largest car manufacturers, tier one suppliers and sensor developers. We enable them to simulate, test and validate new sensors, control systems and vehicle hardware systems. The top ten OEMs that were early adopters of rFpro technology have already launched road cars which started their development, not on a test track, but in a rFpro’s virtual environment.
In motorsport we are the market leader of professional driver-in-the-loop simulator software – our customers include past and present champions of every leading motorsport category. We maintain the largest library of digital circuit models (digital twins) including race circuits for F1, NASCAR, WEC, IMSA, Indy, Formula E, Super-GT and Australian V8 Supercars. rFpro’s vision is for every driving simulator experiment to be conducted using the rFpro engineering-focused simulation engine. On every driving simulator, local or cloud-based, rFpro will form a fundamental part of vehicle development.
